Make full use of IoT technologies such as barcodes, RFID, and sensors to achieve the digital definition and storage of personnel, materials, equipment, and processes during production execution, transforming each production unit into a network-linked software organization. This effectively addresses key challenges in the production process, such as scientific scheduling, data collection, standard process guidance, early warning verification, reflexive control, and piecework wages. The Huansi Smart Factory MES system adapts to various production modes, including single-piece flow, package flow, process flow, and Y-type mixed flow. It optimizes scheduling through real-time production data, improves the first-pass yield of products, and automatically calculates workers' piecework wages, effectively enhancing the skills, efficiency, and production capacity of both workers and machines, ultimately improving overall production efficiency.
Using a cloud development platform, supported by cutting-edge technologies such as low-code agile development, process collaboration, mobile interconnectivity, software-hardware integration, and big data analytics, the platform includes 8 engines and over 50 business components. It supports three deployment methods, four levels of access control, five application models, and two-way integration with six major ERP brands. It also covers various common enterprise application scenarios (budgeting, HR, portals, collaborative office, intelligent manufacturing, CRM, and integrated applications). This provides a one-stop service for enterprise information infrastructure from overall planning to implementation, helping companies quickly achieve digital transformation. Its strong scalability allows for rapid adaptation to the complex and changing business environments.
The laboratory is equipped with a digital fabric tear tester to assess whether the tear strength of fabrics meets national or European standards. A nail hammer snagging tester is used to evaluate the snagging or abrasion resistance of garment materials and accessories. The Martindale abrasion tester is employed to measure fabric wear resistance and anti-pilling properties, while the electronic fabric strength tester is used to evaluate the seam slippage of woven fabrics and garments, as well as tensile strength and peel strength.
The integration of digital and intelligent technologies has always been a key focus of HT Fashion's innovation efforts.
The company has received significant industry recognition, including the titles of "2023 Shandong Province Textile and Garment Industry Digital Transformation Innovation Unit" and "2023 National Advanced Group for Digital Transformation Labor Competition."
Investment in new equipment and technology has enabled standardized and automated modern factory management.
The Smart Warehousing system automates the distribution of cut pieces and auxiliary materials, saving space and labor, making the dispatch process more accurate and timely, and reducing human errors.
New technologies such as automatic fabric spreading machines, advanced sewing template machines, adhesive equipment, automatic laser cutting, transfer printing, high-efficiency hanging production systems, needle detection for finished products, X-ray foreign object detection, automatic packing and sealing, and intelligent warehousing systems have been implemented. The level of automation and intelligence in production management and equipment continues to advance.
Using the high-efficiency color data measurement and image capture system—Digieye, this system revolutionizes traditional color management methods by simultaneously evaluating color and image. It significantly improves quality control speed, reduces unnecessary adjustments and waste, maintains product consistency, greatly enhances supply chain efficiency, and detects product defects, contamination, or quality degradation.
A down testing room has been established, equipped with down sorting tables, mixing tanks, balance boxes, vacuum cleaners, and down-proof testing instruments. These are used for down content analysis, filling amount testing, and down-proof performance tests, further ensuring the quality of down products.
